BoneWelding® Technology

New Standards for Othopedic Surgery

BoneWelding® technology sets a new and superior standard for orthopedic implants: superior primary stability due to immediate bonding with the bone, less invasive implant fixation, and reduced surgical time. The BoneWelding®  process employs gentle ultrasonic energy to induce controlled melting of pre-defined, polymeric implant components.
Gentle pressure on the handpiece, together with ultrasonic vibration through the sonotrode, push the thermoplastic implant into the pre-drilled hole in the bone.
This sets up shearing forces at the contact surfaces between the bone and polymer, causing small amounts of polymer to liquefy.
The liquid polymer flows into the trabecular tissue structure, immediately solidifies and provides a mechanically stable bond to the bone after only a few seconds.

Minimal thermal impact to the bone and surrounding tissues

The thermal impact on the bone is minimal. The short ultrasonic impulse and the localized melting of the polymer do not disturb bone healing or osseointegration. Temperatures measured at the interface between bone and polymer rise by less than 10 °C and only for a few seconds.

No bone resorption at the spot of maximum temperature exposure.

Proven Technology

Studies in sheep with follow-ups of up to 1 year have proven that this has no negative impact on bone remodeling and repair. Histologies show no increase in inflammatory reactions due to the ultrasonic insertion methods and the melting of the polymer.

Proven Technology

Studies in sheep with follow-ups of up to 1 year have proven that this has no negative impact on bone remodeling and repair. Histologic investigation shows no increase in inflammatory reactions due to the ultrasonic insertion methods and the melting of the polymer.

Degradation of BoneWelding® Pin

Only minimal inflammatory reaction during the degradation process without fibrous tissue formation at the bone-polymer interface.

After 3 months
After 6 months
After 12 months

BoneWelder® Vet – Ultrasonic Device

Product overview

The thermal impact on the bone is minimal. The short ultrasonic impulse and the localized melting of the polymer do not disturb bone healing or osseointegration. Temperatures measured at the interface between bone and polymer rise by less than 10 °C and only for a few seconds.

Manuela Rotach

Product Development Engineer at VetWelding


I find our BoneWelding technology inspiring; it is so simple for a surgeon to apply and yet brilliantly stable in so many different bone structures. I also like that this cutting edge technology can be used in veterinary medicine. I love animals and am happy that with our work and development, pets will have better solutions if they are in need of an anchor or a plate.

Valuable for all Partners

BoneWelding® technology is beneficial for patients, veterinarians, and the entire veterinary healthcare system. It improves patient outcome while reducing overhead cost to the veterinarian. We promise to set a new and superior standard in animal bone healing.

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The Science behind BoneWelding®

2019
Satanin L., et.al., Experience with resorbable sonic pins for the attachment of distraction devices in posterior cranial vault distraction operations.
Childs Nerv Syst., 2019

2018
Rocchio TM., et.al., Resorbable Polymer Pin Inserted with Ultrasound Activated BoneWelding Technique Compared with a Screw for Osteotomy Fixation in the Reverse L Bunion Correction.
Clin Podiatr Med Surg., 2018

Wagner M., et.al., Biomechanical in vitro comparison of suture anchors for thumb UCL repair.
Arch Orthop Trauma Surg., 2018

2017
Güleçyüz MF., et.al., Novel ultrasound assisted suture anchor system using the BoneWelding® technology yields a comparable primary stability in osteopenic and healthy human humeri as a benchmark anchor.
Acta Orthop Traumatol Turc., 2018 8 (Epub 2017)

 

2015
Augat P., et.al., Fixation performance of an ultrasonically fused, bioresorbable osteosynthesis implant: A biomechanical and biocompatibility study.
J Biomed Mater Res B Appl Biomater., 2016 (Epub 2015)

Shanti RM, et.al., Ultrasonic Welded Resorbable Mesh (SonicWeld Rx System) in Reconstruction of Segmental Mandibular Defects: Technical Note and Report of 2 Cases.
J Oral Maxillofac Surg., 2015

 

2014
Olms K., et.al., Ultrasonically assisted anchoring of biodegradable implants for chevron osteotomies – clinical evaluation of a novel fixation method.
Open Orthop J., 2014

Carron MA., et.al., Stability of midface fracture repair using absorbable plate and screw system pilot holes drilled and pinplacement at angles other than 90°.
JAMA Facial Plast Surg., 2014

Basa S, et.al., Does ultrasonic resorbable pin fixation offer predictable results for augmentation eminoplasty in recurrent dislocations?
J Oral Maxillofac Surg., 2014

 

2013
Zelen CM., et.al., Alternative methods in fixation for capital osteotomies in hallux valgus surgery.
Clin Podiatr Med Surg., 2013

Lee J.H., et. al., The clinical usefulness of ultrasound-aided fixation using an absorbable plate system in patients with zygomatico-maxillary fracture
Arch Plast Surg. 2013

Neumann H., et. al., Refixation of osteochondral fractures by ultrasound-activated, resorbable pins: An ovine in vivo study, 
Bone Joint Res., 2013

Schneider M., et. al., Treatment of fractures of the condylar head with resorbable pins or titanium screws: an experimental study
Br J Oral Maxillofac Surg., 2013

Zelen C.M., et. al., Alternative methods in fixation for capital osteotomies in hallux valgus surgery
Clin Podiatr Med Surg. 2013

 

2012
Arnoldi J., et. al., In vivo tissue response to ultrasound assisted application of biodegradable pins into cortical and cancellous bone structures: a histological and densitometric analysis in rabbits, J Biomater Sci Polym Ed., 2012

Meara D.J., et. al., Fixation of Le Fort I osteotomies with poly-DL-lactic acid mesh and ultrasonic welding–a new technique
J Oral Maxillofac Surg., 2012

Schneider M., et. al., Ultrasound-aided resorbable osteosynthesis of fractures of the mandibular condylar base: an experimental study in sheep
Br J Oral Maxillofac Surg., 2012

 

2011
Heidenreich D., et. al., The use of BoneWelding® technology in spinal surgery: an experimental study in sheep
Eur Spine J, pub. 2011

Müller-Richter U.D., Treatment of intracapsular condylar fractures with resorbable pins
J Oral Maxillofac Surg., 2011

Schneider M., et. al., Stability of fixation of diacapitular fractures of the mandibular condylar process by ultrasound-aided resorbable pins (SonicWeld Rx® System) in pigs
Br J Oral Maxillofac Surg., 2011

 

2010
Pilling E., et. al., Comparative evaluation of ten different condylar base fracture osteosynthesis techniques
Br J Oral Maxillofac Surg., 2010

Schneider M., et. al., Bone block fixation byeultrasound activated resorbable pin osteosynthesis: a biomechanical in vitro analysis of stability

Oral Surg Oral Med Oral Pathol Oral Radiol Endod., 2010

 

2009
Aldana P.R., et. al., Ultrasound-aided fixation of a biodegradable cranial fixation system: uses in pediatric neurosurgery
J Neurosurg Pediatr., 2009

Arnaud E, Renier D., Pediatric craniofacial osteosynthesis and distraction using an ultrasonic-assisted pinned resorbable system: a prospective report with a minimum 30 months‘ follow-up
J Craniofac Surg., 2009

Buijs G.J., et. al., Mechanical strength and stiffness of the biodegradable SonicWeld Rx osteofixation system
J Oral Maxillofac Surg., 2009

Iglhaut G., Minimally Invasive Shell Technique for Bone Augmentation
Oralchirurgie Journal, 2009

Langhoff J.D., Anchoring Implants into Bone – An in vivo approach
PHD Thesis, 2009

Lanhoff J.D., et. al., An Ultrasound Assisted Anchoring Technique (BoneWelding Technology) for Fixation of Implants to Bone – A Histological Pilot Study in Sheep
Open Orthop J., 2009

Ludwig A., Guided Bone regeneration – Procedure with a Selected System
Oralchirurgie Journal, 2009

Reichwein A., et. al., Clinical experiences with resorbable ultrasonic-guided, angle-stable osteosynthesis in the panfacial region
J Oral Maxillofac Surg., 2009

 

2008
Abdel-Galil K., et. al., Fixation of communiuted diacapitular fractures of the mandibular condyle with ultrasound-activated resorbable pins
Br J Oral Maxillofac Surg., 2008

Meissner H., et. al., Experimental investigations for mechanical joint strength following ultrasonically welded pin osteosynthesis
J Mater Sci Mater Med., Jun 2008

 

2007
Eckelt U., et. al., Ultrasound aided pin fixation of biodegradable osteosynthetic materials in cranioplasty for infants with craniosynostosiss
J Craniomaxillofac Surg., 2007

Mai R., et. al., Bone welding – A histological evaluation in the jaw
Ann Anat., 2007

Pilling E., et. al., An experimental in vivo analysis of the resorption to ultrasound activated pins (Sonic weld) and standard biodegradable screws (ResorbX) in sheep
Br J Oral Maxillofac Surg., 2007

Pilling E., et. al., An experimental study of the biomechanical stability of ultrasound-activated pinned (SonicWeld Rx+Resorb-X) and screwed fixed (Resorb-X) resorbable materials for osteosynthesis in the treatment of simulated craniosynostosis in sheep
Br J Oral Maxillofac Surg., 2007

 

2006
Ferguson S.J., et. al., Enhancing the mechanical integrity of the implant-bone interface with BoneWelding technology: determination of quasi-static interfacial strength and fatigue resistance
J Biomed Mater Res B Appl Biomater, 2006

Mayer J., et.al, Ultrasound assisted osseous fixation of degradable polymer implants
European Cells and Materials, Suppl., 2006

Meyer D.C., et.al., Ultrasonically implanted PLA suture anchors are stable in osteopenic bone
Clin Orthop Relat Res., 2006